80V Forklift Battery

80V forklift batteries power the heavy end of the electric fleet: large counterbalance trucks and high-capacity material handling machines where the work is measured in tonnes per shift. Torphan's 80V lithium range is the Li-Power 80-series — 80 Vdc lithium iron phosphate packs from 206 Ah to 560 Ah, delivering 16.4 kWh to 44.8 kWh per pack.

Black lithium ion forklift battery pack with red cables
Lithium ion forklift battery pack with red cables. Product photo from the manufacturer forklift battery range; not a factory photograph.

Datasheet values

ItemLi-Power 80206Li-Power 80280Li-Power 80410Li-Power 80560
Rated voltage80 Vdc80 Vdc80 Vdc80 Vdc
Rated capacity206 Ah280 Ah410 Ah560 Ah
System energy16.4 kWh22.4 kWh32.8 kWh44.8 kWh
Working voltage range75~90 Vdc75~90 Vdc75~90 Vdc75~90 Vdc

Battery size, capacity and weight can be customised, which matters at this class: an 80V battery is a major structural part of the truck. The cell basis for the series is 3500-cycle LiFePO4, and the battery management system protects against over-current, over-voltage and over-temperature operation, extending battery life by preventing use outside warranted conditions.

Designed for opportunity charging at scale

Heavy trucks cannot be taken out of service for long charging windows. The design answers that directly: convenient lateral charge ports allow quick and easy opportunity charging without removing the battery from the lift truck, the high-frequency charger communicates with the battery management system to ensure proper charging, and charge and discharge levels and event codes are shown without an additional display. Short charging periods at times chosen by the driver or the shift schedule keep the truck earning instead of waiting.

The cost picture at 80V

The manufacturer's comparison is honest about the trade: a lithium traction battery costs roughly twice the lead-acid equivalent at purchase, and earns it back through an energy density about 40% higher, a service life two to three times longer, and a self-discharge rate under 3% per month against 15-30% for lead-acid. At 80V, where a single battery is a serious capital item, that life and utilisation difference is the whole argument — one lithium pack covering work that wears out multiple lead-acid sets.

Ordering

Send the truck brand and model, the existing battery's dimensions and weight, and your shift pattern. The quote is built on the Li-Power 80-series table with the 80V TOR6109 charger (60 A rated) paired on request. Minimum order quantities and lead times are confirmed on quotation.

White lithium forklift battery pack, top view
Lithium forklift battery pack, top view. Product photo from the manufacturer forklift battery range; not a factory photograph.

Request a quotation

Minimum order quantities and lead times are confirmed on quotation. Certificates available upon request.

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